一步法模具内喷涂实例介绍

一步法模具内喷涂应用实例

一步法模具内喷涂实例介绍

全球工业4.0

一步法模具内喷涂实例介绍

特色产品:PUR水晶饰条


一步法模具内喷涂实例介绍


    模具内喷涂工艺制作PUR水晶饰条零件,具备伤痕自修复功能,可保证产品表面常亮常新。

    此外,因喷涂材料PUR的特性,模具内喷涂可达到完美的模仁复刻效果,使得产品切割面精致,尖角部分完美。

    因喷涂材料特殊,固化温度75℃,无添加高温阻剂,不会变黄泛白。耐候性好,通透性高,光泽度高(可达93~95%),硬度高,通适度好,质感高级,且无需后续加工可小批量生产,节约人力。

一步法模具内喷涂实例介绍




一步法模具内喷涂实例介绍



一步法模具内喷涂实例介绍

特色产品:滑块成型产品


一步法模具内喷涂实例介绍
一步法模具内喷涂实例介绍

    在传统注塑零件外利用模具内喷涂工艺替代传统喷漆,在减少运输成本的同时进行产品外观优化,在提升产品外观造型的基础上还具备传统喷漆零件所不具备的自修复效果。

feature of product:

①滑块成型零PL线一步法模具内喷涂成功项目。

②骨架热塑零件精度±0.003mm之内完美控制,使得表层PUR无外流,干净完美。

工艺简介

一步法模具内喷涂实例介绍

       以ColorForm和clearmelt为代表的热塑性注射成型与反应性模内涂装相结合的一体化成型工艺即模内喷漆工艺基本工作原理与传统的双色注射成型工艺类似,都是使用两种材料在一套模具中注射成型一个产品,都需要两台注射成型设备、两种不同的材料以及同一个后模和两个不同的前模。在第一模腔中注射第一种材料,成型后开模,后模连同成型件一起与第二个前模构建第二模腔,注射第二种材料。

       一步法工艺与双色注射的本质性差异是,第二射是用反应注射成型 (Reaction Injection Molding,简称RIM) 设备和聚氨酯材料来取代注射成型机和热塑性塑料。

一步法模具内喷涂实例介绍


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原文始发于微信公众号(岐塑科技):一步法模具内喷涂实例介绍

Smart surfaces are interior surfaces that combine decorative and functional properties. In the future, every surface in the car can be a smart surface, including door trims, instrument panels, steering wheels, sunroof modules, lighting systems, etc. These surfaces have now evolved from decorative functions to mechatronic user interfaces. Smart surface technology is now in the market introduction and growth stage, with huge development potential. How to make smart surface technology better requires the joint efforts of OEMs, solution designers, parts suppliers, material companies, etc. Now Aibang has Automobile intelligent surface WeChat group, Geely, BYD, Great Wall, Changan, Dongfeng, Yanfeng, Yilan Auto Parts, Ningbo Huade, Wenzhou Jincheng, Covestro, Kurz, SCHOTT and other companies have joined. Welcome upstream and downstream of the industry chain friends join the group to discuss and seek common progress.
汽车智能饰件发展趋势及要求
In order to promote the development of the smart car lighting industry, Aibang Smart Car Club has established a smart car lighting WeChat group. OEMs, supporting suppliers, light sources, semiconductors, materials, equipment and other companies are welcome to join the WeChat group.
汽车光信号投射功能最新法规解读
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