国显车载3D曲面盖板制作工艺解析

随着汽车行业的不断发展，追求汽车高性能的同时，人们对汽车内外美学也有了更高的要求。现代汽车的内部座舱不再只满足简单的功能配置，而是通过复杂多变的内饰来集成多功能模块，使汽车更具独特、酷炫和高科技感。与复杂多变的内饰相配合，车用3D曲面盖板应运而生。

它采用复杂曲面设计，展现流体般的曲线美学，提升内饰设计的自由度，丰富内饰的层次感和设计感。此外，它还减少了部件间的缝隙，提高内饰的完整性，扩大了狭小空间的视觉感受。它使汽车的空间和控制面板更加立体和流畅，符合人体工程学原理。

3D热弯玻璃成型工艺

PART.01

热压成型

国显车载3D曲面盖板制作工艺解析

通过将玻璃加热到软化点（600~700℃），产品放入光滑下模具内，通过上模具向玻璃施加作用力使其弯曲成型，然后经过冷却固定形状。

Advantage:制程节拍快，成型效率高，成型外形稳定，适合大规模量产；

劣势：通过压力成型，表面残留模印，需要抛光处理。

PART.02

热重力成型

国显车载3D曲面盖板制作工艺解析

通过将玻璃加热到接近融化（600~700℃），利用玻璃自重，玻璃在长时间的软化后贴覆在模具上，再通过冷却固化即可得到3D玻璃。

Advantage:利用了玻璃自重成型，产品不受外力明显作用，因此表面光滑，无需再进行抛光处理。良率相对较高。

劣势：产品周期长，制程节拍较慢，生产效率有限，适合小批量生产。

3D塑料盖板成型工艺

国显车载3D曲面盖板制作工艺解析

注塑成型：

通过将热塑性材料注入特定模具中，经过冷却和固化形成产品。

优势：可成型复杂曲面、复杂孔造型，工艺简单，成本低。

劣势：成型品质不稳定，精度不高。相较玻璃成型，表面硬度低。

IML成型：

把油墨印刷在Film上，将丝印有图案的Film放在塑胶模具里进行注塑。此外还有IMR、IMF、IMT等，在制程流程上与IML有细微差别。目前，我们公司采用IML成型技术，具有以下优势：

1. 高度定制化：IML成型可以在注塑过程中直接在产品上添加丰富的图案和标识，以满足不同需求的个性化定制，提升产品的美观性和品牌形象。

2. 耐久性：IML标签与塑胶产品相互融合，不易剥离或磨损，使产品能够长时间保持图案和标识的清晰度和稳定性。

3、提高生产效率：IML成型可以实现高速连续生产，减少了产品处理和运输的时间，提高了生产效率和产能。

4、环保可持续：IML成型使用的材料和技术符合环保标准，可以减少对环境的影响。此外，IML成型还可以回收利用废弃的Film和模具，实现资源的循环利用。

国显为你打造酷炫汽车光影视界

显示美好生活

国显车载3D曲面盖板制作工艺解析

3D曲面盖板大大提升了客户汽车个性化定制的可能性，为汽车内饰带来了更丰富的设计语言，使车内空间更加舒适时尚。迄今为止，公司已完成多款曲面屏的制造，并通过凯盛集团产业链一体化配套，迎合用户需求提供了多种类3D显示屏产品，并取得了市场认可。

创新是引领国显发展的第一动力，国显将紧密配合客户对未来新技术的探索，围绕行业痛点难题进行攻关研发，同时不断提升自身制造生产能力，以更专业的技术、更高品质的产品为客户提供优质的服务，力争成为车载显示屏行业的领跑者。

文章来源于国显科技触显未来公众号

Aibang has created a vehicle-mounted display exchange group, which currently includes FAW, SAIC, Geely, Great Wall, Changan, Harman, Magneti Marelli, Huayang, Desay SV, Hangsheng Electronics, Tianma, BOE, TPK, Changxin Technology, and Truly , Leybold, Lens, Bourne, Teyi, Victory Precision,星星科技、TDK, Wacker, 3M, Tongli Optoelectronics, Corning, SCHOTT, Asahi Glass, Tunghsu, Niebling, Sumitomo, Seibel and other upstream and downstream enterprises in the industry chain have joined. Friends are welcome to scan the QR code to join the group.

国显车载3D曲面盖板制作工艺解析

Forum Topics.

NO.	Topic	Proposed invitation
1	New National Standard GB15084 Standard Practice and Certification.	Intended to invite: Technical Standards Expert.
2	The Development Trend of Electronic Rearview Mirror CMS in the New Era of Intelligent Automobile's Four Modernizations.	New Force OEM (Original Equipment Manufacturer)
3	Introduction of Application Models and Cases for Electronic Rearview Mirror CMS Products.	Intended to invite: CMS Manufacturers
4	The Development of Electronic Rearview Mirrors from the Perspective of Vehicle Aerodynamics.	To be invited: OEM
5	The Demand and Planning for Electronic External Rearview Mirrors in Self-owned Passenger Vehicles	Intended to invite: Independent Brand OEMs.
6	Electronic Rearview Mirror Systems under the New Technology Trends of Commercial Vehicles.	Intended to invite: Commercial Vehicle OEMs.
7	Vehicle-mounted visual perception technology empowers a safe and intelligent driving experience	Intended to invite: Camera Suppliers
8	Digital Exterior Mirrors Open Up a New "Vision" for Smart Driving.	Intended to invite: CMS Manufacturers
9	电子后视镜的合规性计算与仿真要求	Intended to invite: CMS Manufacturers
10	电子后视镜CMS光学设计与仿真验证	拟邀请：仿真软件供应商
11	电子后视镜CMS的图像质量稳定性解决方案	拟邀请：图像设计方案供应商
12	Leading sensor technology and solutions in the CMS field	拟邀请：CMS传感器供应商
13	基于用户感知和人机交互的后视镜设计分享	拟邀请：用户感知系统供应商
14	FPGA aids in the implementation of electronic rearview mirror CMS systems	拟邀请：FPGA方案供应商
15	车载摄像头（红外）滤光片的应用案例介绍	拟邀请：滤光片供应商
16	可支持夜间以及低能见度下行驶的摄像头感知系统	拟邀请：夜视系统供应商
17	光学镀膜在汽车电子后视镜上的应用	拟邀请：镀膜供应商
18	塑料材料在摄像头产业应用案例与技术解析	拟邀请：塑料材料供应商
19	车载摄像头的核心部件光学镜片的工艺技术介绍	拟邀请：光学部件供应商
20	Roundtable: Guests and topics are being planned	拟邀请：主机厂，CMS TIER1, 方案商

Charges

Number of attendees.	1~2 people	3 people and above
1月16日前付款	2500 yuan/person	2400元/人
2月16日前付款	2600 yuan per person	2500 yuan/person
3月16日前付款	2700 yuan per person	2600 yuan per person
4月16日前付款	2800 yuan per person	2700 yuan per person
On-site payment.	3000 yuan per person	2800 yuan per person

The fee includes conference tickets, a full set of conference materials, lunch, coffee breaks, dinner, etc., but does not include accommodation;

★The conference hotel can be booked through Aibang. The group negotiated price is 480 yuan/room/night (including two breakfasts). King bed/standard room is optional.

Contact information

Registration method one:

Please add on WeChat for more information and registration details.

Miss Deng: 15817337805 (same as WeChat)

ab010@aibang.com

国显车载3D曲面盖板制作工艺解析

For speaking or sponsorship: Vander: 15800874409 (same number for WeChat)

auto@aibang.com

Registration method two:

国显车载3D曲面盖板制作工艺解析

Scan the QR code above to register online

阅读原文，即可报名CMS会议

活动推荐二：艾邦2024年汽车行业年度会议计划

国显车载3D曲面盖板制作工艺解析

The original article was originally published on WeChat public account (automotive new technology information):国显车载3D曲面盖板制作工艺解析

Recently, vehicles equipped with integrated black, large-sized displays have gained recognition among many consumers, becoming a hot topic in the industry. Of course, curved displays, 3D glass, large multi-screen setups, OLED, and other hot topics have always been the focus of competition among major manufacturers. In such an industry landscape, Aibang has established a car display communication group. Currently, upstream and downstream enterprises in the display and bonding industry chain, such as FAW, SAIC, Geely, Great Wall, Changan, Harman, Marrelli, Huayang, Desay SV, Hangsheng Electronics, Tianma, BOE, TPK, Changxin Technology, Xinli, Lai Bao, Lanshi, Bern, Teyi, Victory Precision, Xingxing Technology, TDK, VAC, 3M, Tongli Optoelectronics, Corning, Schott, AGC, Nippon Electric Glass, Sumitomo, and Sabic, have joined. All friends are welcome to join the group for discussions and mutual progress. 从全新奔驰S级看车载显示带来的豪华感与科技感